Manufacturing

Taking manual re-keying out of a manufacturer order desk

A UK industrial manufacturer · Written by Techionik Editorial

-71%
Manual entry
4 min
Average handling
99.2%
Extraction accuracy

Orders arriving as email attachments were being typed into the ERP by hand. We automated the path from inbox to confirmed order, with a human reviewing only the exceptions.

Customer orders arrived as PDFs and spreadsheets attached to emails, in roughly thirty different layouts. Four people spent most of their day reading them and typing the contents into the ERP. Errors were rare but expensive, and the backlog grew every quarter end.

Why the obvious answer was wrong

The first instinct is to ask customers to use a portal. That had been tried. The largest accounts, who sent the most orders, were the least willing to change how they bought. Any solution had to accept the formats already in use.

What we built

Extraction with a confidence score

Each document is parsed into structured line items with a confidence value per field. Layout templates handle the recurring senders; a model handles the rest. The important design decision was that nothing is auto-accepted on a low score.

An exception queue, not an approval queue

High-confidence orders post to the ERP directly. Anything uncertain, a new sender, an unrecognised product code, a quantity outside the usual range, goes to a review screen showing the document and the extraction side by side. The team now looks at the hard cases instead of all cases.

Validation against the ERP, not just the document

Product codes, pricing and credit status are checked before posting. Several classes of error that used to surface at dispatch are now caught at entry.

Rollout

We ran extraction silently alongside the manual process for five weeks, comparing results without acting on them. That gave a measured accuracy figure before anyone was asked to trust it, and it caught two product families the parser handled badly.

Where it landed

About seven in ten orders now post without a human touching them. The order desk did not shrink; it moved onto customer queries and expediting, which had previously been squeezed.

This sits across our automation and process and integration work. If re-keying is eating a team's day, tell us about it.

  • Manufacturing
  • Automation
  • ERP integration